Manufacturing Process

Technology:

Demirsoy Casting continuously improves its facility based on technological advancements to meet customer demands and follow market needs. It possesses modern processes and advanced production technologies for the highest quality product manufacturing.

1. Melting:

Liquid metal temperature and chemical composition are measured after each melting process according to quality standards.

1.1 Equipment:

2 EGES medium-frequency induction furnaces with a melting capacity of 1.5 tons/hour, dual-track controlled.
Mg alloy treatment system using Pocket pots for Ductile Iron part production. Ductile Iron production can be done using the Mg pocket type method.
1 repamet WAS spectral analysis device.

2. Pattern Production:

Patterns are produced as hot box, cold box, or shell depending on the structure of the product or customer request.

2.1 Equipment:

10 hot box, gas-heated shell pattern production machines.

3. Sand Plant:

Molding sand is prepared and tested in a fully automatic advanced technology sand plant.

3.1 Equipment:

1 high-speed mixer.
1 automatic bentonite and sand powder loading system.
1 sand cooler.
1 pneumatic bentonite and coal powder conveying system.
1 polygonal sieve.

4. Molding:

Molding process is automated.

4.1 Equipment:

HWS SINTO EFA-SD3 automatic molding machine.

5. Machining:

Machining process is carried out within Demirsoy.

5.1 Equipment:

1 AWEA CNC vertical machining center.
1 LITZ CNC vertical machining center.
1 Bimaksan CNC Lathe.
2 units of 10" CNC Lathes.
8 units of 8" CNC Lathes.
1 Vertical Machining Center, machining capacity 850x600x600.
1 Manual Lathe (Ø 520 x 1000).

6. Heat Treatment:

Demirsoy provides services for Temper Ductile Iron with 4 Heat Treatment Furnaces.